VGX™ Animal Health, in collaboration with the team at VGXI, Inc., has access to a state of the art facility and manufacturing process that provides the resources and flexibility necessary to meet both research and commercial product needs on a real time basis. This collaboration has allowed the Company to develop and pursue multiple regulatory approvals in an efficient and cost effective manner. VGX™ Animal Health has a commercial license to this process, and is in full control of its future manufacturing needs.

VGX™ Animal Health has a manufacturing contract with VGXI, Inc. for supply of its DNA Plasmid research and development needs and for commercial launch supplies LifeTide™ SW 5 in Australia in 2008. VGX™ Animal Health intends to transfer this manufacturing process to a larger facility as product demand grows.

The VGXI, Inc. manufacturing staff has over 40 years combined experience in the areas of Process Development, Quality Control, Quality Assurance, and Validation of plasmid-based biopharmaceuticals. Our key personnel has the expertise and skills required to enable rapid development of products that others would find challenging. VGXI, Inc. has an outstanding track record of success in meeting goals and supplying clinical studies.

VGXI, Inc. - manufactured products have passed rigorous reviews by multiple regulatory agencies, and have passed audits conducted by the USDA, FDA, APVMA, and private EU regulatory expertss. VGXI, Inc. has manufactured plasmid products under cGMP conditions for client companies who have conducted clinical testing in patients in the US and Europe.


The Production Facility
This manufacturing facility and process incorporate the following key features:

 

Full environmental control; pressure, temperature, humidity, with alarm notification.
Viable and nonviable environmental monitoring, cleaning, and line clearance programs in place.
Areas meet ISO requirements of class 8 to class 5 (209E Class 100).
Facility designed with one-way flow of materials and personnel.
Separate process development facility.
Contract GMP production possible for large number of plasmid needs, including DNA vaccines.



The Quality Systems

GMP documentation system in place to assess process control, monitor and track changes and deviations, document personnel qualification, and ensure facility and equipment compliance.
Controlled raw materials program with specifications, QA release, complete tracking, and full usage reconciliation.
Complete QC testing and QA release procedures used for in-process, bulk, final products, excipient, container/closures, and labels.
Facility designed with one-way flow of materials and personnel.
Real-time and accelerated stability protocols are available.



VGXI, Inc. Process Attributes

Significantly reduced cost compared to currently available methods.
Eliminated the use of any animal-derived products.
Eliminated the use of organics, carcinogens, flammables, etc.
Created a machine that can continuously produce high quality lysate at large scale.
Developed a purification process that requires no chromatography columns or one column step for ultra purity.
Implemented quality standards to meet multiple regulatory agency requirements.



The Personnel
 

Highly trained staff with many years combined experience producing and testing plasmid-based products.

 

Expertise includes assay and process research, development, GMP production, and validation.

 

Designed, constructed, and qualified a new facility in less than 1 year.

 

Implemented new testing methods, production processes, and quality systems to meet cGMP requirements.

  Have produced and tested commercial product for Australian LifeTide™ SW 5 product launch in 2008.



Requirements For Effective Plasmid Production
 

Ownership and control of in-house manufacturing from master cell bank (MCB) to final drug product fill.

 

Flexible, purpose-built pilot plant facility used for research, clinical, and commercial launch production.

 

Key personnel with expertise allowing for rapid development of products.

 

Quality systems in place to meet applicable regulatory requirements.

 

A cost-effective process that has been scaled to meet commercial needs.

 

Quantitative methods for contaminants to avoid subjective results such as “not detectable on gel”.

 

A track record of success in meeting goals and supplying clinical studies.




© 2008 VGX™ Animal Health. All rights reserved.